Acmas Technologies Pvt.Ltd.- Test Chamber Manufacturers Suppliers & Exporters

Walk In Rain Test Chamber India, Walk In Rain Test Chamber Suppliers, Walk In Rain Test Chamber Exporters

Pipe Rain Test Chamber
Walk in Rain Test Chamber India
  • Walk In Rain Test Chamber Manufacturers

WALK IN RAIN TEST CHAMBER AS PER IP X5,IP X6

WEIBER designs and manufactures standard as well as customized water spray test chamber for evaluating various automotive, electrical and electronics items under water, rain or shower conditions. The chamber interrogates the performance of parts when subjected to water droplets.

The system is based on the IP X5, X6 specification requirements, and can also accomplish individual automaker’s tests, as well as electrical-enclosure tests.

Our system uses multiple control solenoids to vary the water's spray volume/pressure. A holding tank prepares the water to the desired temperature, if required. A pump ensures the water is delivered in the proper pressure range.

  • STANDARDS
  • SPECIAL FEATURES
  • CONSTRUCTION DETAILS
  • TECHNICAL MATRIX
  • APPLICATIONS
  • DESCRIPTION OF STANDARDS
  • IP X5
  • IP X6
  1. Rotating rain nozzles
  2. Stationary product shelf for sample, (Rotating Shelf: Optional)
  3. Water pressure regulators, gauges and flow meters
  4. Special high-volume floor drain system to rapidly drain water out of the chamber
  5. Plexi glass door hinged on left-hand side with window and wiper
  6. Port hole for connectivity of test items.
  7. Door open and door close alarm system.
  8. HMI+ PLC in one unit
  9. Less use of electrical and mechanical components on the top and bottom of chamber - Provides easy maintenance of chamber, increases durability because of proper air circulation; cooling systems kept at bottom of the chamber to provide proper environment for compressor.
  10. Full opening door with silicone gaskets and hinged on left side - Allows ease of complete access to the chamber and opening of door with less force; durable silicon gasket reduces temperature loss.
  11. Heated viewing window - Heated viewing window allows viewing fog generated and proper viewing of the test sample.
  12. Circulation Fan with Variable Speed -
    • Electrical efficiency
      Variable speed motor saves money by reducing energy bills, as it consumes less electricity than conventional motor.
    • Cooling Efficiency
      Variable speed enables gaining air conditioning efficiency or SEER.
    • Air Quality
      Variable speed motor helps clean the air efficiently. When the fan is in constant operation (indicated by the "Fan" setting on thermostat), the motor continues to slowly circulate air, allowing filters to capture more contaminants.
    • Humidity Control
      Variable speed motor combined with a Thermostat allows controlling the amount of humidity.
    • Quieter Operation
      Variable speed blower motor are significantly quieter thanits single-speed counterpart.
  13. PCRC Sheet Body - Powder coated steel body assures corrosion resistant chamber and allows working of chamber at high temperature applications.
  14. Digital Output – Target and Performance Output of the chamber operations are in digital format(digits) giving precise reading.
  15. Pre - Attached Data Logger with Data Analysis Software - Primary benefits of using data loggers is to automatically collect data 24-hour basis.Graph and table format of results can be produced automatically by the data logging software.
  16. Open and Close Updates Through Mobile Network - Mobile technology has the potential to make services more flexible and keep informed, information anywhere at any time from mobile device, and can set alert system to know whether or not the chamber is being used.
  17. Reliable – Construction, performance mechanism, controls and information system integration makes the equipment reliable.
  18. Precise Control of Environmental Parameters - The set/ programmable parameters of the chamber are precise or have less deviation from original value,thus ensuring correct measurement.
  19. Micro - Processor Based Controller – Microprocessor based controller enablesprecise control of temperature, humidity, pressure and other values. Benefits:
    • Processing speed is high
    • Provides flexibility to alter the system by changing software.
    • Compact in size.
    • Operation and maintenance easier.
    • Maintain precise values
  20. Aesthetically designed - Designed according to the standards and principles underlining industry’s aesthetic values.
  21. Corrosion Resistant interior and exteriors - Corrosion resistant coatings like epoy coatings are applied inside and outside the chamber to prevent against degradation due to moisture, salt spray, oxidation or exposure to a variety of environmental or industrial chemicals/ corrosive agents.
  22. Energy Efficient – WEIBER chamber uses less energy to provide the same level of performance, comfort and convenience, thus making it energy conserving chamber.
  23. Sturdy Construction - WEIBER chambers are built with robustness to withstand stress and strain, giving the chamber long life and ability to perform in extreme stress environments.
  24. Low Maintenance - WEIBER systems benefit inretaining proper functionality over long period of time.
  25. Light Weight: Compact and superior materials ensure the chamber be light weight.

Weiber rain test chambers are double walled convection heated and cooled units. Outer body of our chambers are constructed out of thick PCRC, pre coated corrosion resistant GI sheet duly pre-treated with primers and rust proofing and painted with long lasting stove enamel or elegantly powder coated. The inner chamber is made of heavy gauge stainless steel sheet of SS-304 grade. The gap between the walls is filled high grade mineral glass wool, which ensures maximum thermal efficiency in our chambers. The unit is provided with single doors or two doors, made of thick plexi glass/float glass, to view the specimens, without disturbing the temperature of the chamber. This door is provided with magnetic door closer. This door is provided with lock and key arrangement. The triple walled back of our rain test chambers are provided with two/Four/Six/Eight (size specific) air circulation fans for uniform maintenance of the temperature throughout the chamber.

HMI+ PLC IN ONE UNIT:

    hmi plc together agree test chamber

    Weiber provides better automatic controls for the chamber by integrating HMI and PLC together. This special feature is compelling alternative to traditional methods and provides a simplified, reduced cost control system architecture.
    It works by following operating steps:

    • Sensors measure the physical quantity like temperature and convert them to electrical signal
    • The actuation device acts upon that electrical signal
    • At HMI interface between operator and chamber occurs.
    • The machine operates with the logic design controls controlled by software.
    • This signal is sent to the chamber by logic control devices and the chamber operates.

    Basic features of HMI+PLC:

    • Processor of 1.6 GHz: High clock speed processing PLC that enables speed up processing to the functions. With 1.6GHz processing speed, the PLC system is capable of multitasking, processing of large data volume, and high performance.
    • Audio Output Alarm: Audio alarm alertin case of failures in any of the component controlling functions.
    • 256 MB of RAM: PLC of 256Mega Byte memory for running programmes offers high memory space for installing of more programs
    • COM Port: Com port provided for attaching RS 235/RS 485 cable.

    Pharmaceuticals Drug Stability Test Chamber

    • USB Ports: A USB port provided for transferring data through communication between HMI and PLC. Various peripherals can be connected via USB hub.

       

    • Coloured Touch Panel: We provide coloured touch panel screen available in 2 sizes -7 inches and 10inches, displaying all the control features, digital clock, sensor layouts, data and values, graphics and pictures, navigations etc.
    • RS232 or RS485 Interface: Serial interface provided to get connectivity with internet, mobile and other data transmission. Single device to device interface and a communication bus that is used to form simple networks of multiple devices are available through RS485 interface. RS485 interface supports transmission speed of 2400, 4800, 9600, 19200, 38400 bits per second.

      Through Ethernet communication module, AC Drives, temperature controller and other industrial automation products can be connected quickly.

    • Touch Screen Size of 7 Inches and 10 Inches: HMI screen available in 2 sizes- 7inches and 10inches, as per user’s requirement. Screen displays the control features, images, data values and other programs.
    • Expandable Memory with a SD Card: SD card plugged in appropriate slot for more memory requirement that will be read and used as part of device; for long storage requirements SD card may be added and store data with expanded memory.
    • sd card Pharmaceuticals Drug Stability Test Chamber

    • High Resolution Brilliant TFT Displays, 64k Colours: HMI screen displays 64000 different colours with good resolution, allowing large number of distinguished colours, easy to establish and work with. It shows entire new 2D drawing technique, the screen resolution enhanced for more realistic images and more colourful and vivid displays.
    • Software Supports All Six IEC 61131 Programming Languages: Software supports all the six programming languages under international standard IEC 61131: Function Block Diagram, Ladder Diagram, Structured Text, Sequential Function Chart, Instruction List, and Continuous Function Chart.
    • E-remote Control Software: E-remote enables viewing the monitor and same screen shown on HMI at the production site, and control the manufacturing process via Ethernet.
    • A set of Trouble Shooting Tools: 3 troubleshooting tools provided with in the software
    • Simulation- Imitation of a situation as real situation
    • Debugging- Finding and reducing number of defects.
    • Online changes- Like change of IP address can be made online. Manual to operate the programs on request.
  • Increased Numbers of On - Board I/O peripherals (10-50): Maximum number of 50 I/O peripherals provided on request, to attach input and output devices to the HMI and PLC. Increased number of input and output peripherals allows adding of devices like printers, recorders, etc.,as per the need.
  • Data Logging and Free Programming Software: Attached data logger with input program software provided. Through data logging software, HMI and PLC collect datathrough sensors, analyse the data and save and output the results of the collection and analysis. Examples of the types of information a data logging system can collect include temperatures, sound frequencies, vibrations, times, light intensities, electrical currents, pressure and changes in states of matter.
  • CoDeSys (Controller Development System) software technology

    software screenshot agree test chamber
    Controller Development System screenshot agree test chamber

    Heating:
    Indirect heating system is provided in our units, comprising of air heaters made of high grade Kanthal A-1 wires of suitable wattage. The warm air is evenly distributed throughout the chamber through efficient motor fans ensuring very good temperature sensitivity.

  • Humidity Range
  • 20% to 98%RH

  • Temperature Temperature in our standard Chamber is room temperature. However we have the capacity to modify the same to suit the individual specialized requirements of our customers.
  • Temperature Sensitivity: Temperature inside our drug stability test chambers are controlled with a sensitivity of ± 1°C or better.
  • Illumination: OurTemperature and Humidity Control test chambersare provided with door operated illumination system comprising of fluorescent lights, beside two panels of diffused fluorescent light panel located at the either side of the chamber to enable the user to conduct the photo periodic tests and experiments.
  • Insulation: The gap of 75 mm between the outer and the inner wall is filled with special grade glass wool to prevent thermal losses.
  • Mineral Glass Wool Insulation: Glass mineral wool is one of the most environmentally friendly, stable and sustainable insulates available. Glass wool is incombustible by nature. Euro class classification is A. It does not propagate flames and toxic smokes. Thanks to a dense entanglement of materials with a low conduction and trapping a great amount of air, glass wool is an excellent thermal insulant. The thickest it is, the best thermal resistance it has, thus reducing heat losses in our equipment’s for better sensitivity and economical operations. And its impact on the environment in manufacture, use and disposal is minimal.
  • Air Circulation: Triple walled back of unit is fitted with two air circulation fans for maintaining temperature uniformly throughout the chamber

Features of Coaxial Circulation Fan:

  • Vacuum impregnated stator winding with dr. back varnish under red baktol
  • Non-hygroscopic.
  • Best IR value
  • Bright bar (EN - 8 class) shaft.
  • Bush bearing of branded companies.
  • Surge comparison testing in fans and pumps eliminates into turn short circulating of the stator.
  • Pressure die-casted-rotor manufactured with zero error.
  • Boats of high accuracy
Power Requirements 415V, 50/60Hz, 3 phase
Load 3 kW
External Dimension (L x W x H) (mm) 6500 x 6500 x 4000
Internal Dimension (L x W x H) (mm) 6000 x 6000 x 3500
Diameter of nozzle 6.3 mm dia (for IP65), 12.5 mm dia (for IP 66)
Rain Spray Nozzle 4 Nos.
Spray Pressure 0-400Kpa (adjustable)
Spray Volume 12.5 – 100 L/min
Distance between specimen and nozzle 3 m
Temperature Room Temperature
Temperature Fluctuation ±1°C
Humidity 20 to 98% RH
Humidity Deviation ±3% RH
Temperature Sensor PT-100
Temperature Controller HMI+PLC
Auto Stop Facility Through HMI
Nozzle Operation Facility Through HMI
Safety Thermostats  
Automatic Temperature Setting Yes
Adjustable Limits Yes
Safety Features  
Individual fuses for RYB phase Provided
Separate MCB for motor/pump Provided
Line Filter for PLC Provided
Door Lock Safety Switch Provided
  • Aerospace.
  • Defence
  • Automotive industry.
  • Electronics industry.

IP 65

Protection from water jets

ip-65

By using tool as descripted in picture, Jet the water from all direction to the object surface for 1 m2/min, at least for 3 min in total.

IP 65

IP 666

Protection from strong water jets

IP 66

By using tool as descripted in picture, Jet the water from all direction to the object surface for 1 m2/min, at least for 3 min in total.

IP 66

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