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Solar Vertical Incubator Manufacturers Solar Vertical Incubator India

SOLAR- VERTICAL SHAKING INCUBATOR

The Solar Powered Shaking Incubators from Weiber are highly versatile equipments that are designed for all kinds of laboratory shaking and incubator applications, including microbial cell cultures, entomology studies, solubility tests, metabolism studies, stability tests, hematological studies, food processing, quality control and analysis, mixing of reagents and various other laboratory applications.

These are environmental friendly and especially suited for areas where electricity is a problem. It works on energy provided by sun rays and uses a complete solar to electrical conversion mechanism to run the incubator. The equipment features an advanced shaking mechanism, designed for minimum noise, vibration free shaking that provides precise control of the rotation speed for adequate agitation and mixing of the samples. These high quality incubator shakers are suitable for timed as well as continuous, heavy duty applications. They come equipped with various platforms and variable flask and tube support for accommodating various types and sizes of vessels, including flasks, beakers, bottles and test tubes.

These equipments are commonly employed as culture incubator shakers and are used for incubation, fermentation and cross-breeding of bacteria for environmental studies and medical research. They use orbital agitation at variable speeds for maintaining adequate cell aeration for optimum cell cultures.

  • SPECIAL FEATURES
  • OPTIONAL FEATURES
  • OPERATING PRINCIPLE
  • CONSTRUCTION DETAILS
  • TECHNICAL MATRIX
  • APPLICATIONS
  1. Advanced shaking mechanism for adequate agitation and aeration
  2. Suitable for timed as well as continuous applications
  3. Digital PID microprocessor based controllers for precise temperature control
  4. Easy to read, digital LED/LCD display for actual and set parameters
  5. An over-temperature protection feature with independent thermostat
  6. Beltless Drum Mechanism for increased efficiency
  7. Brushless DC motor for reduced noise and trouble-free, long-lasting operation
  8. Can be timed or runs in continuous mode
  9. Timer for setting operating time up to 99 hours
  10. An interlock stops motion when the door is open
  11. Shelf located at upper part of chamber, and Shaker at lower part of chamber
  12. Variable Flask & Tube Support
  13. Light Bank for illumination
  14. ISO certified
  15. Connect with DC power source directly e.g. solar power source.
  16. Connect with AC power source through an AC/DC adapter.
  17. Anti-discharge protection for battery.
  18. Automatic turnoff when voltage is low
  1. HMI+PLC controller
  2. External Keyed Alarm Mute. Alternate: Supervisor programmable code
  3. Door Buzzer alarm
  4. IR Sensor/ Micro Switch Based Door open Alarm. Adjustable or fixed 30s delay before alarm
  5. Battery backup: Automatic Battery Charging Facility inbuilt in circuit. Provides up to 24 hr of display power
  6. Programmable temp range: Touch Button Control to Program Temperature. User Settable.
  7. R.F based Remote Alarm System
  8. Built-in chart recorder.
  9. Real time data acquisition system.

The solar panel converts sunlight into DC power or electricity to charge the battery. This electricity (charge) is controlled via a charge controller which ensures that battery is properly charged and not damaged. DC appliances can then be powered directly from the battery.

Method 1. Accessory: AC/DC adaptor.

The incubator can be powered by AC power (standard wall plug in a work space). This allows the incubator to be powered using conventional wall outlets and the unit can work without solar panels, batteries or a charge controller

Method 2. Accessory: solar panels, battery, charge controller.

The solar panel converts sunlight into DC power or electricity to charge the battery. This electricity (charge) is controlled via a charge controller which ensures that the battery is charged properly and not damaged. The solar incubator can then be powered directly from the battery.

Method3. Accessory: charge controller, solar panel, battery, AC/DC auto transfer switch, AC/DC adaptor.

This method combines method 1 and 2. By adding an AC/DC auto transfer switch, the incubator can operate using AC power. This is useful when the battery is discharged due to multiple rainy or cloudy days. When the battery can't provide needed electricity, the auto transfer switch can automatically switch to AC electricity (110 V /220 V). When the battery is recharged, the incubator will go back to DC solar power (12V/24 V).

  1. Solar power kits
  2. According to the capacity of the incubator chosen, we provide the solar power kit of 2 panel, 4 panel, 6 panel etc. on customers request any component can be changed.

    Features of 2 panel are stated below
    • 2 - 230 Watt Solar Panels
    • 1 - Tracer 40amp MPPT Charge Controller W/ Remote
    • 2 - 420 Amp/Hr. Batteries
    • 1 - 2/O 8" Battery Cable
    • 1 - 10oz. Battery Corrosion Preventive Spray
    • 2 - Breakers
    • 1 - 50 Ft. 8/2 Wire prewired 600 Volt rated
    • 1 - Solar Panel Mounting
    • 1 - Tube Sealing Caulk
    • 1 - Lighting Arrestor
    • 1 - Ground Rod
    • 1 - 40 Ft. Ground Wire
    • 1 - Prewired & Preassembled
    • 1 - Inverter
    Batteries

    The battery most commonly used is the lead acid type, long life, deep cycle batteries are preferred. A capacity to run the incubator for two days without sun is recommended.

    Charge regulator

    The charge regulator maintains the power supply within the current and voltage range tolerated by the incubator and prevents overcharge of the battery. Some models include an audible alarm or warning light to signal when battery voltage becomes low

    AC/DC automatic switch

    The automatic switch allows for power priority. If plugged into the DC port, the battery has priority. The system will operate using DC (battery power) and will only switch to AC power if the battery is exhausted. If plugged into the AC port, the system will operate using AC power and will switch to DC power (battery) only in the case of a power outage. The DC port is preferred as this does not cost any money to operate.

  3. Construction: Our incubator shakers are double walled convection heated and cooled units. Outer body of our incubator shakers are constructed out of thick PCRC sheet duly pre-treated with primers and rust proofing and painted with long lasting stove enamel or elegantly powder coated. The inner chamber is made of heavy gauge stainless steel sheet of SS-304 grade. The gap between the walls is filled high grade mineral glass wool, which ensures maximum thermal efficiency in our incubator shakers.
  4. Perfect System:
  5. The heaters are placed between the first and the second wall of the orbital shaker, which avoids the direct contact of heaters from the third (Stainless Steel inside chamber) walls. The heat to the inside chamber is given indirectly through forced air circulation, provided by the heavy-duty blower placed between the walls of the incubator. This system helps to control the temperature with higher sensitivity (+/- 0.5o c or less).

  6. Castors:
  7. The unit is mounted on a sturdy steel frame and provided with castor wheels for easy movement inside the laboratory.

  8. Temperature Range: 5°C to 70°C
  9. Temperature Control: Temperature is controlled through, microprocessor based programmable electronic PID temperature controller cum indicator, which controls the temperature of the orbital shaker.
  10. Forced Air Circulation System:
  11. The uniformity of temperature is maintained throughout the chamber of the orbital shaker with an efficient air circulation system, powered by Crompton / perfect motor.
  12. Shaking Platform:
  13. The standard model of our shaker has a plat form size of 500mm x 500mm and it can withhold 16-20 flasks of 250ml or 500 ml. However this can be modified to suit the individual customer’s requirements.

  14. Shaking System:
  15. The efficient and diligent shaking system of our incubator shaker has a orbital shaking movement which is powered by a reliable motor of suitable power and wattage.

  16. Shaking Speed:
  17. The shaking speed of our standard model variable speed incubator shaker is between 80 RPM to 400 RPM. However we can customize the speeds as per the individual requirements of the user.

  18. Speed Control:
  19. The orbital shaking in our orbital shakers is controlled by a DC drive which in turn is controlled through microprocessor based digital speed controller cum RPM indicator with great accuracy.

  20. Heating:
  21. The heaters are placed between the first and the second wall of the orbital shaker, which avoids the direct contact of heaters from the third (Stainless Steel inside chamber) walls. The heat to the inside chamber is given indirectly through forced air circulation, provided by the heavy-duty blower placed between the walls of the incubator.

  22. Humidity (optional):
  23. Humidity generation provision can be incorporated as an optional feature if desired by the customer. The humidity is generated by means of aerosol humidity generator with efficient humidity controller cum indicator.

  24. Front Panel:
  25. Front panel of our units comprises of on/off switches heating, cooling and mains indicator lamps, temperature controllers and voltmeters.

  26. Refrigeration system:An energy efficient cooling unit is installed in incubatorsto enable studies at lower room temperatures. We use ISI marked high end CFC free compressors of Kirloskar/Tecumseh / Bitzer/ Danfoss make, conforming to latest international standards and guidelines.
  27. CONDENSING UNIT

    (1) AIR-COOLED CONDENSOR

    Air-cooled condenser is internally grooved finned copper tubes used for high heat transfer area, which not only reduce power consumption, but also bring down the condensation faster. This unit is designed. & verdigris & reduces the resistance, saves energy consumption and ensure good heat exchange.

    (A.) COMPRESSOR: HERMETIC COMPRESSOR

    Single stage Reciprocating Compressor. Give the High Efficiency compared to sealed compressors, Less Power Consumption , Accessible for repairing, low noise level, Less Vibrations, Wide Voltage Range, Designed for Extremely High Ambient ,Full warranty etc.

    COOLING SYSTEM

    The compressor is mounted perfectly to ensure recommended level of sound and vibration.

    (B.) REFRIGERATION CONTROL (a).Low and High Pressure switch

    Which ensures the compressor and refrigeration system when low pressure will occurs it trip off the compressor. This is the only operator friendly switch can easily reset.

    (b).Hand shut off Valve

    Is the only Condensing Unit, which is equipped with it. This valve is used for pump down the total gas in to the condenser & receiver in the faulty condition.

    (c).Liquid Dryer

    Which is equipped in the liquid line for ministration of moisture in the liquid. It will collect all the moisture in side the refrigeration line as well as gas.

    (d).Moisture Indicator of

    The sight glass area in the Moisture Indicator shows at a glance the condition of the refrigerant system. The moisture indicator element changes color and indicate if the system is safely dry, or dangerously wet.

    (e). Solenoid Valve

    In most refrigeration applications, in order to automatically control the flow of fluids in a system, it is necessary to be able to start or stop the flow in the refrigerant circuit. An electrically operated solenoid valve is usually used for this purpose. Its basic function is the same as a manually operated shutoff valve, but it can be positioned in remote locations, and may be conveniently controlled by simple electrical switches.

    (f). Oil Separator of Stainless Steel 304

    The oil separator intercepts the oil mixed with compressed gas and returns it into the crankcase of the compressor, thus assuring an efficient lubrication of its moving parts. Also, it improves the overall efficiency in the system.

    (g). Suction Accumulator

    Maximum Efficiency of the relief device (expansion valve) because it is supplied with sub cooled Liquid.

    (h). Liquid Receiver

    As per ASME Section VIII Division I for storage of refrigerant.

Temperature range

+ 5°C to 70°C

Temperature accuracy

+/- 1°C

Display

LED/LCD display

Platform size

500mm x 500mm

shelves

3 (can be changed as per size)

Speed range

80 – 400 RPM

Temperature controller

Digital P.I.D controller(HMI+PLC based controller as an option)

Motor

Brushless DC motor

Power

230V, 50- 60 Hz(solar power based)

Safety Device

Over temperature controller

  1. Microbial cell cultures
  2. entomology studies
  3. solubility tests
  4. metabolism studies
  5. stability tests
  6. hematological studies
  7. food processing
  8. quality control and analysis
  9. mixing of reagents and various other laboratory applications
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