Acmas Technologies Pvt.Ltd.- Test Chamber Manufacturers Suppliers & Exporters

Solar Dairy Incubator Manufacturers Solar Dairy Incubator India

Dairy Incubator

SOLAR-DAIRY INCUBATOR

These editions of dairy incubators from Weiber are solar powered, well insulated, temperature controlled equipments that use strategically placed heating elements for forced air circulation, ensuring adequate and optimum incubation conditions for dairy products. They provide a highly controlled environment with precise temperature and humidity control and optimum O2 and CO2 concentrations to ensure reliable test results and repeatability of test conditions.

These equipments are available as pre-fabricated walk-in or reach-in incubators that use advanced technologies and an efficient design for highly reliable, economical and efficient operation. They are available in a wide variety of sizes and configurations and can be completely customized according to specific requirements.

  • SPECIAL FEATURES
  • OPTIONAL FEATURES
  • OPERATING PRINCIPLE
  • CONSTRUCTION DETAILS
  • TECHNICAL MATRIX
  • APPLICATIONS
  1. Environment friendly CFC free cooling
  2. Double walled units with powder coated mild steel exteriors and stainless steel interiors
  3. Highly resistant, non-corrosive surfaces
  4. Good grade silicon gasket fitted on the chamber and magnetic gasket fitted on outer metal door ensures zero leakage
  5. PID microprocessor based controllers
  6. Clear LED/LCD display
  7. Mechanical self-contained temperature limiter and an electronic safety warning device
  8. Equipped with NABL, CE and ISO certifications
  9. Calibration And Protocol Documentation
  10. Energy Efficient
  11. Versatile usage
  12. Ergonomic Design
  13. Designed for safe, reliable and long-lasting operation
  14. RS 232/485 interface for connecting to pc, printer etc.
  15. Equipped with a mechanical self-contained temperature limiter and an electronic safety warning device to prevent the working temperature from exceeding beyond the set limits.
  16. Connect with DC power source directly e.g. solar power source.
  17. Connect with AC power source through an AC/DC adapter.
  18. Anti-discharge protection for battery.
  19. Automatic turnoff when voltage is low.
  1. External Keyed Alarm Mute. Alternate: Supervisor programmable code
  2. Door Buzzer alarm
  3. IR Sensor/ Micro Switch Based Door open Alarm. Adjustable or fixed 30s delay before alarm
  4. Battery backup: Automatic Battery Charging Facility inbuilt in circuit. Provides up to 24 hr of display power
  5. Programmable temp range: Touch Button Control to Program Temperature. User Settable.
  6. R.F based Remote Alarm System
  7. Built-in chart recorder
  8. Real time data acquisition system.

The solar panel converts sunlight into DC power or electricity to charge the battery. This electricity (charge) is controlled via a charge controller which ensures that battery is properly charged and not damaged. DC appliances can then be powered directly from the battery.

Method 1. Accessory: AC/DC adaptor.

The incubator can be powered by AC power (standard wall plug in a work space). This allows the incubator to be powered using conventional wall outlets and the unit can work without solar panels, batteries or a charge controller

Method 2. Accessory: solar panels, battery, charge controller.

The solar panel converts sunlight into DC power or electricity to charge the battery. This electricity (charge) is controlled via a charge controller which ensures that the battery is charged properly and not damaged. The solar incubator can then be powered directly from the battery.

Method3. Accessory: charge controller, solar panel, battery, AC/DC auto transfer switch, AC/DC adaptor.

This method combines method 1 and 2. By adding an AC/DC auto transfer switch, the incubator can operate using AC power. This is useful when the battery is discharged due to multiple rainy or cloudy days. When the battery can't provide needed electricity, the auto transfer switch can automatically switch to AC electricity (110 V /220 V). When the battery is recharged, the incubator will go back to DC solar power (12V/24 V).

  1. Solar power kits
  2. According to the capacity of the incubator chosen, we provide the solar power kit of 2 panel, 4 panel, 6 panel etc. on customers request any component can be changed.

    Features of 2 panel are stated below
    • 2 - 230 Watt Solar Panels
    • 1 - Tracer 40amp MPPT Charge Controller W/ Remote
    • 2 - 420 Amp/Hr. Batteries
    • 1 - 2/O 8" Battery Cable
    • 1 - 10oz. Battery Corrosion Preventive Spray
    • 2 - Breakers
    • 1 - 50 Ft. 8/2 Wire prewired 600 Volt rated
    • 1 - Solar Panel Mounting
    • 1 - Tube Sealing Caulk
    • 1 - Lighting Arrestor
    • 1 - Ground Rod
    • 1 - 40 Ft. Ground Wire
    • 1 - Prewired & Preassembled
    • 1 - Inverter

    Soalr Power Kits

    Batteries

    The battery most commonly used is the lead acid type, long life, deep cycle batteries are preferred. A capacity to run the incubator for two days without sun is recommended.

    Charge regulator

    The charge regulator maintains the power supply within the current and voltage range tolerated by the incubator and prevents overcharge of the battery. Some models include an audible alarm or warning light to signal when battery voltage becomes low

    Change Regulator

    AC/DC automatic switch

    The automatic switch allows for power priority. If plugged into the DC port, the battery has priority. The system will operate using DC (battery power) and will only switch to AC power if the battery is exhausted. If plugged into the AC port, the system will operate using AC power and will switch to DC power (battery) only in the case of a power outage. The DC port is preferred as this does not cost any money to operate.

  3. Material Of Construction: Castor wheel mounted cabinet is double walled with inner chamber of Stainless steel sheet of grade SS 304. Outer wall is constructed out of heavy gauge PCRC steel sheet duly degreased and pretreated with primers , duly painted with attractive stove enamel or powder coated .
  4. Temperature Range: 2°C to 90°C
  5. Temperature Control

  6. Temperature Control: The equipment uses PID microprocessor based controllers for precise control of temperature, CO2 concentration and other operating parameters. The temperature sensors and independent high and low limit thermostats ensure greater temperature homogeneity and precise temperature control. The incubators are also provided with an integrated LED/LCD display for displaying the set point and actual working parameters.
  7. Insulation: The gap of 75 mm between the outer and the inner wall is filled with special grade glass wool to prevent thermal losses.
  8. Mineral Glass Wool Insulation: Glass mineral wool is one of the most environmentally friendly, stable and sustainable. It does not propagate flames and toxic smokes. The thick it is, the best thermal resistance it has, thus reducing heat losses in our equipments for better sensitivity and economical operations. And its impact on the environment is minimal.
  9. Air circulation: Triple walled back of unit is fitted with two air circulation fans for maintaining temperature uniformity throughout the chamber
  10. Features of Coaxial Circulation Fan:
    • Vacuum impregnated stator winding with dr. back varnish under red baktol
    • Non-hygroscopic.
    • Best IR value
    • Bright bar (EN - 8 class) shaft.
    • Bush bearing of branded companies.
    • Surge comparison testing in fans and pumps eliminates into turn short circulating of the stator.
    • Pressure die-casted-rotor manufactured with zero error.
    • Boats of high accuracy
  11. Doors:Full view inner glass/Perspex door permits inspection of specimens, without disturbing the chamber temperature. Lock and Key arrangement is provided in the double walled outer door.
  12. Illumination:Unit is fitted with door operated illumination lamp inside the chamber.
  13. Refrigeration System:An energy efficient cooling unit is installed in incubatorsto enable studies at lower room temperatures. We use ISI marked high end CFC free compressors of Kirloskar/Tecumseh / Bitzer/ Danfoss make, conforming to latest international standards and guidelines.
  14. CONDENSING UNIT

    (1) AIR-COOLED CONDENSOR

    Air-cooled condenser is internally grooved finned copper tubes used for high heat transfer area, which not only reduce power consumption, but also bring down the condensation faster. This unit is designed. & verdigris & reduces the resistance, saves energy consumption and ensure good heat exchange.

    (A.) COMPRESSOR: HERMETIC COMPRESSOR

    Single stage Reciprocating Compressor. Give the High Efficiency compared to sealed compressors, Less Power Consumption , Accessible for repairing, low noise level, Less Vibrations, Wide Voltage Range, Designed for Extremely High Ambient ,Full warranty etc.

    COOLING SYSTEM

    The compressor is mounted perfectly to ensure recommended level of sound and vibration.

    (B.) REFRIGERATION CONTROL (a).Low and High Pressure switch

    Which ensures the compressor and refrigeration system when low pressure will occurs it trip off the compressor. This is the only operator friendly switch can easily reset.

    (b).Hand shut off Valve

    Is the only Condensing Unit, which is equipped with it. This valve is used for pump down the total gas in to the condenser & receiver in the faulty condition.

    (c).Liquid Dryer

    Which is equipped in the liquid line for ministration of moisture in the liquid. It will collect all the moisture in side the refrigeration line as well as gas.

    (d).Moisture Indicator of

    The sight glass area in the Moisture Indicator shows at a glance the condition of the refrigerant system. The moisture indicator element changes color and indicate if the system is safely dry, or dangerously wet.

    (e). Solenoid Valve

    In most refrigeration applications, in order to automatically control the flow of fluids in a system, it is necessary to be able to start or stop the flow in the refrigerant circuit. An electrically operated solenoid valve is usually used for this purpose. Its basic function is the same as a manually operated shutoff valve, but it can be positioned in remote locations, and may be conveniently controlled by simple electrical switches.

    (f). Oil Separator of Stainless Steel 304

    The oil separator intercepts the oil mixed with compressed gas and returns it into the crankcase of the compressor, thus assuring an efficient lubrication of its moving parts. Also, it improves the overall efficiency in the system.

    (g). Suction Accumulator

    Maximum Efficiency of the relief device (expansion valve) because it is supplied with sub cooled Liquid.

    (h). Liquid Receiver

    As per ASME Section VIII Division I for storage of refrigerant.

  15. Voltage: To work on 220/230V A.C. supply.

Temperature range

2°C to 90°C

Temperature Controller

PID controller (HMI+PLC based controller as an option)

Display

LED/LCD

Temperature Sensor

PT-100

Water reservoir

18 ltr

Maximum Permitted load per shelf

25Kg

Maximum Permitted total load

75Kg

Nominal Power Consumption

950 W

Nominal Voltage Consumption

220-230 Volts, 50 Hz Single Phase

Frequency

50 Hz

1000Lt

1000mm x 1000mm x 1000mm

The above mentioned sizes are of our standard incubator. However we are fully capable to cater to the demand of any customized size for any special application.

  1. Food processing
  2. Dairy processing
  3. Agriculture
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