Acmas Technologies Pvt.Ltd.- Test Chamber Manufacturers Suppliers & Exporters

Solar Bod Incubator India and Solar Bod Incubator Manufacturers India

SOLAR-BOD INCUBATOR

WEIBER now introduces solar powered incubators. We know India is a climatic rich country, and receives sun rays almost a year. Seeing green and healthy environment as todays trend, we bring to you solar powered incubators using solar energy to convert to electrical energy to run the various incubators.

Biochemical Oxygen Demand (BOD) incubators or low temperature incubators enable end users to determine levels of organic matter and nitrogen in wastewater samples. This wastewater must be effectively measured for contaminates, treated and then released back into the environment without posing a threat to the water supply system. Recently, stricter enforcement by government regulatory agencies charged with monitoring air and water quality has forced a greater number of organizations to actively test and treat their wastewater. BOD incubators facilitate the storage of wastewater samples, and can accommodate from 62 – 565 BOD bottles.

  • SPECIAL FEATURES
  • OPTIONAL FEATURES
  • OPERATING PRINCIPLE
  • CONSTRUCTION DETAILS
  • TECHNICAL MATRIX
  • APPLICATIONS
  1. Microprocessor based temperature regulator(HMI+PLC as an option)
  2. Connect with DC power source directly e.g. solar power source.
  3. Connect with AC power source through an AC/DC adapter.
  4. Anti-discharge protection for battery.
  5. Automatic turnoff when voltage is low.
  6. CFC free refrigeration unit
  7. RS232 interface incorporated
  8. Calibration and protocol documentation
  9. Castor wheels for ease in movement.
  10. Providing fast and accurate results
  11. Digital Display Temperature
  12. Safety Thermostat
  13. Push-button controls for temperature set point selection
  14. Forced-air circulation delivers excellent temperature stability
  15. Easy-to-clean, corrosion-resistant construction
  16. Compressor relay conserves energy
  17. Full opening door with silicon gaskets hinged on left side
  18. Heated viewing window
  1. External Keyed Alarm Mute. Alternate: Supervisor programmable code
  2. Door Buzzer alarm
  3. IR Sensor/ Micro Switch Based Door open Alarm. Adjustable or fixed 30s delay before alarm
  4. Battery backup: Automatic Battery Charging Facility inbuilt in circuit. Provides up to 24 hr of display power
  5. Programmable temp range: Touch Button Control to Program Temperature. User Settable.
  6. R.F based Remote Alarm System
  7. Built-in chart recorder.
  8. Real time data acquisition system.

The solar panel converts sunlight into DC power or electricity to charge the battery. This electricity (charge) is controlled via a charge controller which ensures that battery is properly charged and not damaged. DC appliances can then be powered directly from the battery.

Method 1. Accessory: AC/DC adaptor.

The incubator can be powered by AC power (standard wall plug in a work space). This allows the incubator to be powered using conventional wall outlets and the unit can work without solar panels, batteries or a charge controller

Method 2. Accessory: solar panels, battery, charge controller.

The solar panel converts sunlight into DC power or electricity to charge the battery. This electricity (charge) is controlled via a charge controller which ensures that the battery is charged properly and not damaged. The solar incubator can then be powered directly from the battery.

Method3. Accessory: charge controller, solar panel, battery, AC/DC auto transfer switch, AC/DC adaptor.

This method combines method 1 and 2. By adding an AC/DC auto transfer switch, the incubator can operate using AC power. This is useful when the battery is discharged due to multiple rainy or cloudy days. When the battery can't provide needed electricity, the auto transfer switch can automatically switch to AC electricity (110 V /220 V). When the battery is recharged, the incubator will go back to DC solar power (12V/24 V).

  1. Solar power kits
  2. According to the capacity of the incubator chosen, we provide the solar power kit of 2 panel, 4 panel, 6 panel etc. on customers request any component can be changed.

    Features of 2 panel are stated below
    • 2 - 230 Watt Solar Panels
    • 1 - Tracer 40amp MPPT Charge Controller W/ Remote
    • 2 - 420 Amp/Hr. Batteries
    • 1 - 2/O 8" Battery Cable
    • 1 - 10oz. Battery Corrosion Preventive Spray
    • 2 - Breakers
    • 1 - 50 Ft. 8/2 Wire prewired 600 Volt rated
    • 1 - Solar Panel Mounting
    • 1 - Tube Sealing Caulk
    • 1 - Lighting Arrestor
    • 1 - Ground Rod
    • 1 - 40 Ft. Ground Wire
    • 1 - Prewired & Preassembled
    • 1 - Inverter
    Batteries

    The battery most commonly used is the lead acid type, long life, deep cycle batteries are preferred. A capacity to run the incubator for two days without sun is recommended.

    Charge regulator

    The charge regulator maintains the power supply within the current and voltage range tolerated by the incubator and prevents overcharge of the battery. Some models include an audible alarm or warning light to signal when battery voltage becomes low

    AC/DC automatic switch

    The automatic switch allows for power priority. If plugged into the DC port, the battery has priority. The system will operate using DC (battery power) and will only switch to AC power if the battery is exhausted. If plugged into the AC port, the system will operate using AC power and will switch to DC power (battery) only in the case of a power outage. The DC port is preferred as this does not cost any money to operate.

  3. Material Of Construction: Castor wheel mounted cabinet is double walled with inner chamber of Stainless steel sheet of grade SS 304. Outer wall is constructed out of heavy gauge PCRC steel sheet duly degreased and pretreated with primers , duly painted with attractive stove enamel or powder coated .
  4. Temperature Range: 2°C to 60°C
  5. Temperature Control: The temperature inside the BOD incubator is controlled by intelligent programmable temperature controller and indicator. This controller is based on the microcontroller Nano watt technology and its ergonomic design suits for any specific requirement of the BOD incubator.
  6. Insulation: The gap of 75 mm between the outer and the inner wall is filled with special grade glass wool to prevent thermal losses.
  7. Mineral Glass Wool Insulation: Glass mineral wool is one of the most environmentally friendly, stable and sustainable. It does not propagate flames and toxic smokes. The thick it is, the best thermal resistance it has, thus reducing heat losses in our equipments for better sensitivity and economical operations. And its impact on the environment is minimal.
  8. Air circulation: Triple walled back of unit is fitted with two air circulation fans for maintaining temperature uniformity throughout the chamber
  9. Features of Coaxial Circulation Fan:
    • Vacuum impregnated stator winding with dr. back varnish under red baktol
    • Non-hygroscopic.
    • Best IR value
    • Bright bar (EN - 8 class) shaft.
    • Bush bearing of branded companies.
    • Surge comparison testing in fans and pumps eliminates into turn short circulating of the stator.
    • Pressure die-casted-rotor manufactured with zero error.
    • Boats of high accuracy
  10. Doors:Full view inner glass/Perspex door permits inspection of specimens, without disturbing the chamber temperature. Lock and Key arrangement is provided in the double walled outer door.
  11. Illumination:Unit is fitted with door operated illumination lamp inside the chamber.
  12. Refrigeration system:An energy efficient cooling unit is installed in incubatorsto enable studies at lower room temperatures. We use ISI marked high end CFC free compressors of Kirloskar/Tecumseh / Bitzer/ Danfoss make, conforming to latest international standards and guidelines.
  13. CONDENSING UNIT

    (1) AIR-COOLED CONDENSOR

    Air-cooled condenser is internally grooved finned copper tubes used for high heat transfer area, which not only reduce power consumption, but also bring down the condensation faster. This unit is designed. & verdigris & reduces the resistance, saves energy consumption and ensure good heat exchange.

    (A.) COMPRESSOR: HERMETIC COMPRESSOR

    Single stage Reciprocating Compressor. Give the High Efficiency compared to sealed compressors, Less Power Consumption , Accessible for repairing, low noise level, Less Vibrations, Wide Voltage Range, Designed for Extremely High Ambient ,Full warranty etc.

    COOLING SYSTEM

    The compressor is mounted perfectly to ensure recommended level of sound and vibration.

    (B.) REFRIGERATION CONTROL (a).Low and High Pressure switch

    Which ensures the compressor and refrigeration system when low pressure will occurs it trip off the compressor. This is the only operator friendly switch can easily reset.

    (b).Hand shut off Valve

    Is the only Condensing Unit, which is equipped with it. This valve is used for pump down the total gas in to the condenser & receiver in the faulty condition.

    (c).Liquid Dryer

    Which is equipped in the liquid line for ministration of moisture in the liquid. It will collect all the moisture in side the refrigeration line as well as gas.

    (d).Moisture Indicator of

    The sight glass area in the Moisture Indicator shows at a glance the condition of the refrigerant system. The moisture indicator element changes color and indicate if the system is safely dry, or dangerously wet.

    (e). Solenoid Valve

    In most refrigeration applications, in order to automatically control the flow of fluids in a system, it is necessary to be able to start or stop the flow in the refrigerant circuit. An electrically operated solenoid valve is usually used for this purpose. Its basic function is the same as a manually operated shutoff valve, but it can be positioned in remote locations, and may be conveniently controlled by simple electrical switches.

    (f). Oil Separator of Stainless Steel 304

    The oil separator intercepts the oil mixed with compressed gas and returns it into the crankcase of the compressor, thus assuring an efficient lubrication of its moving parts. Also, it improves the overall efficiency in the system.

    (g). Suction Accumulator

    Maximum Efficiency of the relief device (expansion valve) because it is supplied with sub cooled Liquid.

    (h). Liquid Receiver

    As per ASME Section VIII Division I for storage of refrigerant.

  14. Voltage: To work on 220/230V A.C. supply.

Temperature Control

 

Temperature variation (time)

± °C

0.5

Temperature deviation (spatial)

± °C

0.5

Readability/ Set ability

°C

0.5

Temperature range

°C

2°C to 60°C

Sensor thermocouple

 

PT 100

Controller

 

PID Controller (HMI+PLC controller optional)

Display

 

LCD

Adjustable alarm limits (visual and acoustic)

 

Optional

  Safety thermostats

 

 

Sensor thermocouple

 

PT 100

Automatic setting

 

Yes

Adjustable limits

 

Yes

Accessories

 

 

Automatic de-icing system

 

optional

Timer (1-999 minutes or hours)

 

optional

Real Time Program

 

optional

Printer Report Program

 

optional

Serial Data Port

RS232

yes

Inspection window in door

 

yes

Shelves

 

 

Standard/ max

 

3

Dimensions

mm

Model Specific

Accessories

 

 

Access Port 30 mm

 

optional

Inspection window in door with cover

 

optional

Castors, lockable

 

Yes

Power consumption

 

 

Nominal voltage

V

230, 1~

Frequency

Hz

50/60

Working Size

 

INTERNAL DIMENSIONS (WxHxD)

CAPACITY

(a)

455 x 610 x 410 mm

4.0 Cu.ft  (112 ltrs)

(b)

505 x 830 x 415 mm

6.1 Cu.ft (171 ltrs)

(c)

570 x 875 x 550 mm

10 Cu.ft (280 ltrs)

(d)

650 x 900 x 550 mm

12 Cu.ft (336 ltrs)

(e)

700 x 900 x 650 mm

15 Cu.ft (420 ltrs)

The above mentioned sizes are of our standard incubator. However we are fully capable to cater to the demand of any customized size for any special application.

  • B.O.D. Determinations
  • Plant and Insect Studies
  • Enzyme assays
  • Drug stability tests
  • Fermentation Studies
  • Bacterial Culturing
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