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Compact Melting Furnaces Manufacturers, Compact Melting Furnaces Suppliers, Compact Melting Furnaces India

COMPACT MELTING FURNACES

WEIBER compact melting furnaces for the melting of non-ferrous metals and alloys are one of a kind and have anumber of technical advantages. Designed as tabletop models, they can be used for many laboratory applications.

The practical counter balanced hinge with shock absorbers and the spout on the front of the furnacemake exact dosing easy when pouring the melt. The furnaces are available for furnace chamber temperatures of 1200°C. However we have the capacity to customize the furnace temperature and sizes as per individual requirement.

  • STANDARD FEATURES
  • OPTIONAL ACCESSORIES
  • OPERATING PRINCIPLE
  • CONSTRUCTION DETAILS
  • TECHNICAL SPECIFICATIONS
  • APPLICATIONS
  1. The temperature control unit consists micro-processor based PID controller cum indicator. benefits of using PID controller:
    • Processing speed is high
    • Provides flexibility to alter the system by changing software.
    • Compact in size.
    • Operation and maintenance easier.
    • Maintain precise values
  2. Maximum temperatures of 1200°C with melt temperatures of about 80-110°C lower.
  3. Crucible with integrated pouring spout of iso graphite included.
  4. Compact benchtop design.
  5. Over temperature protection.
  6. Simple emptying of crucible by titling system with gas damper.
  7. Insulated with a hinged lid.
  8. Observation hole for melt.
  9. PCRC sheet body - Powder coated steel body assures corrosion resistant furnace and allows working of chamber at high temperature applications.
  10. Digital output – Target and Performance Output of the furnace operations are in digital format(digits) giving precise reading.
  11. Precise Control of Environmental Parameters-The set/ programmable parameters of thefurnace are precise or have less deviation from original value,thus ensuring correct measurement.
  12. Aesthetically designed-Designed according to the standards and principles underlining industry’s aesthetic values.
  13. Corrosion Resistant interior and exteriors-Corrosion resistant coatings like epoxy coatings are applied inside and outside the furnace to prevent against degradation due to moisture, salt spray, oxidation or exposure to a variety of environmental or industrial chemicals/ corrosive agents.
  14. Sturdy Construction - WEIBER furnaces are built with robustness to withstand stress and strain, giving it long life and ability to perform in extreme stress environments.
  1. Steel crucible for lead melting
  2. Profile microprocessor based controller.
  3. HMI+PLC based controller
  4. Temperature chart recorder
  5. Provision for printer
  6. Open and close updated through mobile network.
  7. Spout mounted on furnace for exact pouring.
  8. RS 232/485 interface.

The heat is applied through microprocessor based controller. They are used to melt ironand steel, copper, aluminium and precious metals. The advantage of the compact furnace is a clean, energy-efficient and well-controllable melting process compared to most other means of metal melting. Since no arc or combustion is used, the temperature of the material is no higher than required to melt it; this can prevent loss of valuable alloying elements. By increasing temperature the alloy melts. And after the required time the lid is opened and the melted metal is poured for future use.

WEIBER compact melting furnaces are Light weight with ceramic wool insulation (instead of Brick insulation). The outer casting is made of double walled thick PCRC sheet, duly painted with attractive stove enamel.
The inner casing is made of ceramic wall. The unit is provided with single doors (lid type or lift type ). This door is provided with magnetic door closer. This door is provided with lock and key arrangement

Heating:

Heating elements are made of silicon carbide rod.

Temperature Control:

The temperature inside our compact melting furnaces is controlled through PID controller.

Temperature Range:

Temperature range of our standard furnace isupto1200°C. However we have the capacity to modify the temperature as per individual requirement.

Voltage:

To work on 220/230V A.C. supply.

  1. Temperature range: 1200°C
  2. Volume

     

    2Lt.

    Internal dimension

    R

    240 mm

    H

    220 mm

    Heating rate

    <60 min to reach to 1000°C

    Temperature accuracy

    ±2°C

    Max power

    1.5KW

    Net weight

    30 kg

    Power requirements

    220/230V/50Hz

    Phase

    1Ø or 3 Ø (as needed)

    Temperature Controller

    PID

    Display

    LCD/LED

    Thermocouple

    K type

      Safety thermostats

     

    Automatic temperature setting

    Yes

    Adjustable limits

    Yes

  1. The melting furnaces mainly used for smelting steel,
  2. Iron
  3. Copper
  4. Stainless steel
  5. Aluminium
  6. Gold
  7. Silver
  8. Precious stones
  9. Metallic
  10. Non-metal
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