Acmas Technologies Pvt.Ltd.- Test Chamber Manufacturers Suppliers & Exporters

Industrial Freeze Dryer Manufacturers, Industrial Lyophilizer Suppliers, High Capacity Freeze Drier India

cooling equipments industrial freeze dryer

INDUSTRIAL FREEZE DRYER / INDUSTRIAL LYOPHILIZER

For industrial applications, WEIBER Industrial Freeze Dryer are best suited with capacities ranging from 100litres-2500 liters. Freeze drying is the process of removing the moisture from a biological product while maintaining the Integrity of the products biological & chemical structure and activities. WEIBER High Capacity Freeze Drier are conceptualized and designed to provide moisture removing solutions to all the microbiology, biochemistry, biotechnology and genetic engineering laboratories which require complete moisture removal and storage facilities of various biological agents/material. Beside the normal drying applications our freeze driers are fit to be used for various applications tests involving micro-organisms, plants, tissues etc. The Lyophilizer also knowns as Industrial Lyophilizer.

  • SPECIAL FEATURES:
  • OPERATING PRINCIPLE:
  • CONSTRUCTION DETAILS:
  • TECHNICAL MATRIX:
  • APPLICATIONS:
  1. High range of capacity from 100-2500 litres.
  2. Compatible with the latest isolation and auto-loading configurations .
  3. Configurable options and customized solutions provide the optimal solution to each application
  4. Defrosting without water: Radiation from shelf defrost ice condenser coils fast and efficient. No production of additional waste.
  5. Most efficient condenser design : Ice condenser coils directly inside drying chamber improves drying time and prevents vapour bypass to vacuum pumps.
  6. Vial stoppering plus flask drying: Multi-purpose device with optional connections for up to 4 flasks. Controlled and safe vial stoppering via manual operation (automatic as option).
  7. Micro-processor based Controllers(HMI+PLC as an option)
  8. hermetically sealed one compressor maintains temperature up to -80°C
  9. Temperature controller cum indicator Vacuum drum is made of non-magnetic Stainless steel
  10. Quick seal valves/ports for manifold drying.
  11. Vacuum Pump - Providing an environment that allows for easy removal of water molecules from the sample is critical to successful freeze drying. A vacuum pump is needed to lower the pressure around the product being freezed. Select from standard or chemical resistant models to enable freeze drying with more aggressive solvents
  12. Sample containers - Sturdy, borosilicate glass vessels options include flasks, serum bottles, vials, and ampules
  13. Range of manifolds in clear acrylic or stainless steel for superior corrosion resistance
  14. One-button auto start-up and shut-down activates all operating parameters in a correct and safe sequence, protecting the product and equipment
  15. Hot gas defrost and smooth-walled condensers for fast turnaround and minimal delay between runs
  16. CFC free cooling
  17. Ethernet communication and USB ports

Flasks, ampules or vials are individually attached to the ports of a manifold or drying chamber. The product is either frozen in a freezer, by direct submersion in a low temperature bath, or by shell freezing, depending on the nature of the product and the volume to be freeze dried. The prefrozen product is quickly attached to the drying chamber or manifold to prevent warming. The vacuum must be created in the product container quickly, and the operator relies on evaporative cooling to maintain the low temperature of the product.

Weiber Industrial Freeze Dryerare double walled cooled units. Outer body is constructed out of thick PCRC sheet duly pre-treated with primers and rust proofing and painted with long lasting stove enamel or elegantly powder coated. The inner chamber is made of heavy gauge stainless steel sheet of SS-304 grade. The gap between the walls is filled high grade mineral glass wool, which ensures maximum thermal efficiency.

The unit is provided with a nonmagneticstainless steel bottom for an easy removal of effluents. The vacuum drum of our unit is made of stainless steel sheet of ss-304 grade with top cap made of heavy Perspex sheet of 8/12” valve for manifold drying .

An energy efficient cooling unit is installed in our laboratory lyophlizer. We use ISI marked high end CFC free compressors of Kirloskar/Tecumseh make, conforming to latest international standards and guidelines.

 

Working Sizes

 

Capacity Dimensions (WXDXH)
250 L 2,600*920*22 mm
500 L 3,300*575*22mm
1000 L 4,300*575*22 mm
1500 L 7,190*575*22
2000 L 4,845*575*22

Customizable sizes are also available.

 

Temperature -35°C to -80°C
Compressor 1/3 HP (hermetically sealed)
Vacuum Pump 150 liter/minute ( can customized as per customer’s requirement)
Vacuum gauge Pirani gauges
Controller Microprocessor based controller
Temperature deviation 0.5 °C
Temperature sensor PT-100
Display LCD
Refrigerants R 134 or R 404

 

 

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  3. TECHNOLOGICAL INDUSTRY
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  6. TISSUE
  7. MICROBIOLOGY
  8. BIOCHEMISTRY
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