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Air Circulating Chamber Furnace Manufacturers, Air Circulating Chamber Furnace Exporters India

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Weiber Advance Control Systems
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Furnace
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  2. Furnaces
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  4. Air Circulating Chamber Furnace
  • Air Circulating Chamber Furnace India

AIR CIRCULATING CHAMBER FURNACE

WEIBER Air-circulation chamber furnaces with temperature range up to 850 °C, are mainly used for annealing, tempering, ageing, pre-heating, drying, shrinking, baking and testing. These air circulation chamber furnaces are available for maximum operating temperatures of 450 °C, 600 °C or 850 °C and are perfectly suited for demanding processes. Due to their robust and solid design even heavy loads can be heat treated. These furnaces are suited for use with baskets, pallets, and mobile furnace racks. All furnaces are available with electric or gas heating.

  • STANDARD FEATURES
  • OPTIONAL ACCESSORIES
  • OPERATING PRINCIPLE
  • CONSTRUCTION DETAILS
  • TECHNICAL SPECIFICATIONS
  • APPLICATIONS
  • The temperature control unit consists micro-processor based PID controller cum indicator. benefits of using PID controller:
    • Processing speed is high
    • Provides flexibility to alter the system by changing software.
    • Compact in size.
    • Operation and maintenance easier.
    • Maintain precise values
  • Range of temperatures 450 °C, 600 °C or 850 °C.
  • Over temperature protection.
  • Swinging door hinged on the right.
  • High-grade heating elements with long service life.
  • High-grade insulation with Low energy consumption.
  • Heating from bottom sides and top.
  • PCRC sheet body - Powder coated steel body assures corrosion resistant furnace and allows working of chamber at high temperature applications.
  • Digital output – Target and Performance Output of the furnace operations are in digital format(digits) giving precise reading.
  • Precise Control of Environmental Parameters-The set/ programmable parameters of thefurnace are precise or have less deviation from original value,thus ensuring correct measurement.
  • Aesthetically designed-Designed according to the standards and principles underlining industry’s aesthetic values.
  • Corrosion Resistant interior and exteriors-Corrosion resistant coatings like epoxy coatings are applied inside and outside the furnace to prevent against degradation due to moisture, salt spray, oxidation or exposure to a variety of environmental or industrial chemicals/ corrosive agents.
  • Sturdy Construction - WEIBER furnaces are built with robustness to withstand stress and strain, giving it long life and ability to perform in extreme stress environments.
  • Profile microprocessor based controller.
  • HMI+PLC based controller
  • RS 232/485 interface.
  • Temperature chart recorder
  • Provision for printer
  • Open and close updated through mobile network.
  • Extra thermocouple
  • Sample tray for 850oC model
  • Fan cooling to accelerate the cooling process.
  • Manual lift door
  • Pneumatic lift door.
  • Additional removable trays.
  • Roller conveyer in furnace for heavy samples.
  • Air Circulating

  • Annealing Boxes: annealing boxes with lid sealing may be used for carburizing, annealing and hardening in neutral atmospheres, powder nitriding or boriding
  • Annealing Boxes

  • Feed and Charging Aids.:By upgrading a furnace with useful accessories and devices for charging, you can considerably accelerate andsimplify your heat processing which increases your productivity.
  • Feed and Charging Aid

  • Gas fired system:Direct gas heating or upon request with indirect gas heating with radiation tube, e.g. for heat treatment of aluminium.
  • Gas Fired System

Air circulation furnaces consist of the furnace chamber, circulated air guiding device with air fan, electric heating system, insulation, furnace housing and the switch and control unit.

The furnaces are used for the heat treatment of parts which require a very accuratetemperature distribution and a fast heat transfer. The working temperature is up toapprox. 850°C. The convective heat transfer is realized by flowing air/ gases. An aircirculation fan is used as flow generator. The fan can be installed into the system suchthat a vertical or horizontal air circulation is realized.

WEIBER air circulating furnaces are Light weight with ceramic wool insulation (instead of Brick insulation). The outer casting is made of double walled thick PCRC sheet, duly painted with attractive stove enamel. The inner casing is made of ceramic tiles.The unit is provided with single doorshinged on right side(pneumatic lift door is an optional feature).This door is provided with magnetic door closer. This door is provided with lock and key arrangement. The triple walled back of our air circulating are provided with two/Four/Six/Eight (size specific) air circulation fans for uniform maintenance of the temperature throughout the furnace.


Heating:

Heating elements are made of kanthal wire.The warm air is evenly distributed throughout the furnace through efficient motor fans ensuring very good temperature sensitivity.


Temperature Control:

The temperature inside our air circulating furnaces is controlled through PID temperature controller.


Temperature Range:

Temperature range of our air circulating furnace is 450-850o C. However we have the capacity to modify the same to 950oC tosuit the individual specialized requirements of our customers.


Air circulation:

Triple walled back of unit is fitted with two air circulation fans for maintaining temperature uniformly throughout the furnace.


Features of Coaxial Circulation Fan:
  • Vacuum impregnated stator winding with dr. back varnish under red baktol
  • Non-hygroscopic.
  • Best IR value
  • Bright bar (EN - 8 class) shaft.
  • Bush bearing of branded companies.
  • Surge comparison testing in fans and pumps eliminates into turn short circulating of the stator.
  • Pressure die-casted-rotor manufactured with zero error.
  • Boats of high accuracy
Voltage:

To work on 220/230V A.Csupply. .

    Emperature range: 450°C

    Volume

     

    30Lt.

    60Lt.

    120Lt.

    250Lt.

    500Lt.

    External dimension mm

    W

    607

    667

    767

    1002

    1152

    D

    1175

    1250

    1350

    1636

    1886

    H

    1315

    1400

    1500

    1860

    2010

    Internal dimension mm

    W

    290

    350

    450

    500

    750

    D

    420

    500

    600

    750

    1000

    H

    260

    350

    450

    600

    750

    Thermocouple

    K type

    K type

    K type

    K type

    K type

    Power requirements

    220/230V/ 50Hz

    220/230V/50Hz

    220/230V/50Hz

    220/230V/50Hz

    220/230V/50Hz

    Phase

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    Connected load

    As per dimension

    Temperature Controller

    PID

    Display

    LCD/LED

      Safety thermostats

     

    Automatic temperature setting

    Yes

    Adjustable limits

    Yes

    Temperature range: 650°C

    Volume

     

    15Lt.

    30Lt.

    60Lt.

    120Lt.

    250Lt.

    500Lt.

    External dimension mm

    W

    470

    607

    667

    767

    1002

    1152

    D

    845

    1175

    1250

    1350

    1636

    1886

    H

    460

    1315

    1400

    1500

    1860

    2010

    Internal dimension mm

    W

    295

    290

    350

    450

    500

    750

    D

    340

    420

    500

    600

    750

    1000

    H

    170

    260

    350

    450

    600

    750

    Thermocouple

    K type

    K type

    K type

    K type

    K type

    K type

    Power requirements

    220/230V/ 50Hz

    220/230V/ 50Hz

    220/230V/50Hz

    220/230V/50Hz

    220/230V/50Hz

    220/230V/50Hz

    Phase

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    Connected load

    As per dimension

    Temperature Controller

    PID

    Display

    LCD/LED

      Safety thermostats

     

    Automatic temperature setting

    Yes

    Adjustable limits

    Yes

    Temperature range: 850°C

    Volume

     

    30Lt.

    60Lt.

    120Lt.

    250Lt.

    500Lt.

    External dimension mm

    W

    607

    667

    767

    1002

    1152

    D

    1175

    1250

    1350

    1636

    1886

    H

    1315

    1400

    1500

    1860

    2010

    Internal dimension mm

    W

    290

    350

    450

    500

    750

    D

    420

    500

    600

    750

    1000

    H

    260

    350

    450

    600

    750

    Thermocouple

    K type

    K type

    K type

    K type

    K type

    Power requirements

    220/230V/ 50Hz

    220/230V/50Hz

    220/230V/50Hz

    220/230V/50Hz

    220/230V/50Hz

    Phase

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    1Ø or 3 Ø (as needed)

    Connected load

    As per dimension

    Temperature Controller

    PID

    Display

    LCD/LED

      Safety thermostats

     

    Automatic temperature setting

    Yes

    Adjustable limits

    Yes

  • Annealing
  • Tempering
  • Ageing
  • Pre-heating
  • Drying
  • Shrinking
  • Baking
  • Testing

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