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Salt Spray Test Chamber & Corrosion Testing Chamber Manufacturers, Suppliers & Exporters in India

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Salt Spray Test Chambers
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Corrosion Test Chambers
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Salt Spray & Corrosion Test Chambers

Corrosion is silent, gradual, and extraordinarily expensive. The World Corrosion Organization estimates global corrosion damage at over US$ 2.5 trillion annually, and a significant portion of it is preventable if materials and coatings are properly tested before they leave the factory. At ACMAS Technologies Pvt. Ltd. (WEIBER brand), we build the chambers that quality engineers, product designers, and compliance teams rely on to catch corrosion failures in the lab, not in the field. Our salt spray test chambers and corrosion testing chambers are manufactured to the highest international standards, with the kind of precision and reliability that ISO-audited quality systems demand.

Our Salt Spray Test Chambers simulate harsh environmental conditions to assess the corrosion resistance of materials and coatings. With precise control over temperature, humidity, and salt concentration, these chambers replicate real-world corrosion challenges, allowing you to evaluate product durability and performance accurately.

What Is a Salt Spray Test Chamber, and Why Your Products Need One?

A salt spray test chamber (also called a salt fog chamber or NSS chamber) simulates years of real-world marine or industrial corrosion exposure in accelerated laboratory conditions. The chamber atomises a controlled sodium chloride solution into a fine mist at precisely regulated temperature and humidity, then continuously exposes test specimens to this corrosive environment over defined test durations.

The result tells you something a field test cannot: exactly how a material, coating, plating, or surface treatment performs under sustained corrosion attack, before you ship a single unit, before a field failure occurs, and before a warranty claim is filed. For any product that will operate outdoors, in humid environments, near the sea, or in industrial atmospheres, a salt spray test is not optional. It is the industry's standard gate to market.

What Is a Corrosion Testing Chamber, and How Is It Different?

A corrosion testing chamber is the broader category that includes salt spray testing and additional corrosion simulation modes. Where a standard salt spray test chamber runs the neutral salt spray (NSS) test per ASTM B117 and ISO 9227, a full corrosion testing chamber can also perform:

  • Acetic acid salt spray test (AASS): accelerated corrosion testing for chromium and zinc-coated parts
  • Copper-accelerated acetic acid salt spray (CASS): for decorative chromium plating and anodised aluminium
  • Cyclic corrosion testing: alternating wet, dry, and salt fog cycles for more realistic real-world simulation
  • Humidity testing: constant or cyclic condensation humidity tests per DIN, IEC, and ISO standards

ACMAS-WEIBER salt spray chambers are designed to support all of these test modes within a single unit, giving your laboratory the flexibility to run the test your customer, standard, or specification requires without investing in multiple chambers.

  • SPECIAL FEATURES:
  • OPERATING PRINCIPLE:
  • CONSTRUCTION DETAILS:
  • TECHNICAL SPECIFICATIONS:
  • APPLICATIONS:
  • STANDARDS:

Key Features of Our Salt Spray Test Chambers

  • Choice of capacities – 108Lt,270Lt, 480Lt, 800Lt and as per requirement.
  • Easy to clean, smooth, non-corrosive surfaces
  • It has the function to refill water automatically when water level is insufficient.
  • With accurate glass made nozzle (Pyrex) no sediment of crystallization blocked in 4000hours.
  • The control instruments are mounted in one panel so it easy to operate and clear at a glance.
  • Equipped with dual protection for over temperature and an alarming device for insufficient water level so as to ensure the safe operation.
  • The test tank is heated directly by vapor so that the temperature rises fast and the stand by time shortened.
  • The water spraying column equipped with the disperser has the functions to lead and adjust the reek and also has the function to make the falling reek even (the control instrument and the nozzles adopt the systems of Europe, America and Japan. The relevant materials adopt Taiwan system to assemble).
  • Colour touch panel.
  •  color touch salt spray chamber
  • HMI+PLC in one unit
  • Door open and Door close alarm system.
  • Inbuilt calibration system.
  • Less use of Electrical and Mechanical Components on the Top and Bottom of Chamber - Provides easy maintenance of chamber, increases durability because of proper air circulation; cooling systems kept at bottom of the chamber to provide proper environment for compressor.
  • Circulation Fan with Variable Speed
  • Electrical efficiency
    Variable speed motor saves money by reducing energy bills, as it consumes less electricity than conventional motor.
  • Cooling Efficiency
    Variable speed enables gaining air conditioning efficiency or SEER.
  • Air Quality
    Variable speed motor helps clean the air efficiently. When the fan is in constant operation (indicated by the "Fan" setting on thermostat), the motor continues to slowly circulate air, allowing filters to capture more contaminants.
  • Humidity Control
    Variable speed motor combined with a Thermostat allows controlling the amount of humidity.
  • Quieter Operation
    Variable speed blower motor are significantly quieter thanits single-speed counterpart.
  • Digital Output – Target and Performance Output of the chamber operations are in digital format(digits) giving precise reading.
  • Pre - Attached Data Logger with Data Analysis Software - Primary benefits of using data loggers is to automatically collect data 24-hour basis.Graph and table format of results can be produced automatically by the data logging software.
  • Self - Calibration System - WEIBER incorporate a self-calibration system, in each chamber,that is completely automatic to prevent errors that could result from failure to calibrate. The system continuously monitors the environment, sensing changes that could affect analysis, and re-calibrates accordingly using a built-in long-life calibrator The process takes just a few seconds, without operator intervention or additional supplies, quickly optimizing system parameters for the current conditions.
  • Open and Close Updates Through Mobile Network - Mobile technology has the potential to make services more flexible and keep informed, information anywhere at any time from mobile device, and can set alert system to know whether or not the chamber is being used.
  • Reliable – Construction, performance mechanism, controls and information system integration makes the equipment reliable.
  • Precise Control of Environmental Parameters - The set/ programmable parameters of the chamber are precise or have less deviation from original value,thus ensuring correct measurement.
  • Micro - Processor Based Controller – Microprocessor based controller enablesprecise control of temperature, humidity, pressure and other values. Benefits:
  • Processing speed is high
  • Provides flexibility to alter the system by changing software.
  • Compact in size.
  • Operation and maintenance easier.
  • Maintain precise values
  • Aesthetically designed - Designed according to the standards and principles underlining industry’s aesthetic values.
  • Corrosion Resistant interior and exteriors - Corrosion resistant coatings like epoy coatings are applied inside and outside the chamber to prevent against degradation due to moisture, salt spray, oxidation or exposure to a variety of environmental or industrial chemicals/ corrosive agents.
  • Energy Efficient – WEIBER chamber uses less energy to provide the same level of performance, comfort and convenience, thus making it energy conserving chamber.
  • Sturdy Construction - WEIBER Salt Spray Chambers are built with robustness to withstand stress and strain, giving the chamber long life and ability to perform in extreme stress environments.
  • Low Maintenance - WEIBER systems benefit inretaining proper functionality over long period of time.
  • Light Weight: Compact and superior materials ensure the chamber be light weight
  • The test condition are controlled by microprocessor based control system. Control is governed by the 32 Bit I/O system with integrated soft PLC. A web server can place test and diagnosis information in the intranet via Ethernet if desired. The temperature to be provided according to the test are:
    • The test method of salt water:
    • The lab: 35oC ±1oC
    • The saturated air barrel: 47oC±1oC
    • The test method of corrosive resistant:
    • The lab: 50oC±1oC
    • The saturated air barrel: 63oC±1oC
  • A salt solution is sprayed into the test chamber using the venture principle through a nozzle located at the top of the test space. The compressed air required is heated in a pressurized humidifier and saturated with moisture before itenters the test space.
  • The brine solution in the venture nozzle feeder vessel is kept at a constant level by recirculating supply.The heating in the test chamber ensures uniform temperature conditioning to the required set temperature.
  • Condensation generated is drained away through a floor drain, and the corrosive test chamber atmosphere is vented through an exhaust vent.

HMI+ PLC IN ONE UNIT:

hmi plc together salt spray chamber

Weiber provides better automatic controls for the chamber by integrating HMI and PLC together. This special feature is compelling alternative to traditional methods and provides a simplified, reduced cost control system architecture.
It works by following operating steps:

  • Sensors measure the physical quantity like temperature and convert them to electrical signal
  • The actuation device acts upon that electrical signal
  • At HMI interface between operator and chamber occurs.
  • The machine operates with the logic design controls controlled by software.
  • This signal is sent to the chamber by logic control devices and the chamber operates.

Basic features of HMI+PLC:

  • Processor of 1.6 GHz: High clock speed processing PLC that enables speed up processing to the functions. With 1.6GHz processing speed, the PLC system is capable of multitasking, processing of large data volume, and high performance.
  • Audio Output Alarm: Audio alarm alertin case of failures in any of the component controlling functions.
  • 256 MB of RAM: PLC of 256Mega Byte memory for running programmes offers high memory space for installing of more programs
  • COM Port: Com port provided for attaching RS 235/RS 485 cable.
com port salt spray chamber
  • USB Ports: A USB port provided for transferring data through communication between HMI and PLC. Various peripherals can be connected via USB hub.
    various peripherals salt spray chamber
  • Coloured Touch Panel: We provide coloured touch panel screen available in 2 sizes -7 inches and 10inches, displaying all the control features, digital clock, sensor layouts, data and values, graphics and pictures, navigations etc.
  • RS232 or RS485 Interface: Serial interface provided to get connectivity with internet, mobile and other data transmission. Single device to device interface and a communication bus that is used to form simple networks of multiple devices are available through RS485 interface. RS485 interface supports transmission speed of 2400, 4800, 9600, 19200, 38400 bits per second.

    Through Ethernet communication module, AC Drives, temperature controller and other industrial automation products can be connected quickly.

    rs 485 interface salt spray chamber
  • Touch Screen Size of 7 Inches and 10 Inches: HMI screen available in 2 sizes- 7inches and 10inches, as per user’s requirement. Screen displays the control features, images, data values and other programs.
  • Expandable Memory with a SD Card: SD card plugged in appropriate slot for more memory requirement that will be read and used as part of device; for long storage requirements SD card may be added and store data with expanded memory.
  • sd card salt spray chamber
  • High Resolution Brilliant TFT Displays, 64k Colours: HMI screen displays 64000 different colours with good resolution, allowing large number of distinguished colours, easy to establish and work with. It shows entire new 2D drawing technique, the screen resolution enhanced for more realistic images and more colourful and vivid displays.
  • tft display salt spray chamber
  • Software Supports All Six IEC 61131 Programming Languages: Software supports all the six programming languages under international standard IEC 61131: Function Block Diagram, Ladder Diagram, Structured Text, Sequential Function Chart, Instruction List, and Continuous Function Chart.
  • E-remote Control Software: E-remote enables viewing the monitor and same screen shown on HMI at the production site, and control the manufacturing process via Ethernet.
  • ethernet salt spray chamber
  • A set of Trouble Shooting Tools: 3 troubleshooting tools provided with in the software
  • Simulation- Imitation of a situation as real situation
  • Debugging- Finding and reducing number of defects.
  • Online changes- Like change of IP address can be made online. Manual to operate the programs on request.
  • Increased Numbers of On - Board I/O peripherals (10-50): Maximum number of 50 I/O peripherals provided on request, to attach input and output devices to the HMI and PLC. Increased number of input and output peripherals allows adding of devices like printers, recorders, etc.,as per the need.
  • Data Logging and Free Pprogramming Software: Attached data logger with input program software provided. Through data logging software, HMI and PLC collect datathrough sensors, analyse the data and save and output the results of the collection and analysis. Examples of the types of information a data logging system can collect include temperatures, sound frequencies, vibrations, times, light intensities, electrical currents, pressure and changes in states of matter.
  • CoDeSys (Controller Development System) software technology

    software screenshot salt spray chamber
    controller development System screenshot salt spray chamber
  • Thermostat Water Tank: the gray impact resistance plate made of PVC (from Germany), 5mm in thickness (8mm for machine oversized) and equipped with the auto water level controller to avoid the inconvenience to refill the water by manpower.
  • The upper cover of the Test Chamber: use the transparent acrylic plate(from Germany),5mm in thickness(10mm PVC high temperature resistant plate for oversized type) and also attach a set of glass windows, a lamp inside the chamber and asset of auto lift driven by cylinder ,The base is made of Stainless Sheet grade SS 304.
  • The barrel for refilling the reagent: equipped with the built-in water level gauge. Use the gray impact resistance plate of PVC (from Germany), 5mm in thickness, which looks as an integral whole with the machine stand.
  • The basket supporter inside the Test Chamber: SS 304
  • The saturated air tank: made of stainless steel plate grade SS 304, 2mm in thickness and equipped with the auto water level controller to avoid the inconvenience to refill the water by manpower.
  • The oversized base: made of stainless steel plate SUS#304.2mm in thickness.
  • Temp. Control of Test Chamber-The temperature inside our vibration test chamber is controlled through Nano technology based HMI & PLC controller.
  • Conical Disperser: It can adjust the spraying and make the reek and falling reek even.
  • Spraying Modes:
    • Nozzles (German): Glass nozzles. The accurate glass nozzles (brand Pyres)
    • Quantity of spraying: 1~2mL/80C/1h (imported from America)
  • The Standard Attachments Per set:
    • PVC corner bracket V 1 set
    • Glass rod:Φ10mm 1 set
    • Salt water mixer (9.5L) 1 pc.
    • Reagent(NaC1) 4 bottles
    • Cotton fabric used for wet sensing 5 pcs
    • Inlet and outlet pipe,5/8(pressure resistant hose) 5m
    • Exhaust pipe(flexible pipe), 1-1/2 3m
  • Safety Devices:
    • Water level controller 1 set
    • Lights for state warning: 3 pcs
    • Protection switches for over temperature: 2 sets
  • Working sizes
  • Volume Internal dimensions
    108L 600mm x 450mm x 400mm
    270L 900mm x 600mm x 500mm
    480L 1200mm x 850mm x 500mm
    800L 1600mm x 1000mm x 550mm
    Power Requirements 220/230V, 50/60Hz
    Electricity 1 phase or 3 phase as requested
    Temperature Rangesalt water test 35° C to 47° C
    Corrosion resistant test 50° C to 63° C
    Temperature Fluctuation ±1°C
    Humidity Range 95%RH
    Humidity Deviation ±1% to ±3%
    Temperature Controller HMI+PLC
    DISPLAY LCD
  • Automotive industry
  • Electronics industry
  • Aviation and space industries
  • Material and substances
  • ASTM B117
  • DIN 50021
  • DIN 9227
  • EN 9227
  • ISO 9227.
  • BS ISO 16539:2013
  • BS 7479:1991, ISO 9227:1990
  • BS 5466-1:1977, ISO 3768-1976
  • CUSTOMER DEFINED.

International Standards Compliance

Standards compliance is not a checkbox, it is a commercial requirement for OEM suppliers, export qualification, and defence procurement. Our salt spray test chambers and corrosion testing chambers are designed to perform tests precisely in accordance with all major international and national standards.

Why Quality and Compliance Teams Choose ACMAS-WEIBER

Quality engineers do not have the luxury of equipment that underperforms. A salt spray test chamber that drifts outside its temperature tolerance, clogs its nozzle, or produces uneven mist distribution doesn't just give bad data, it gives dangerously misleading data. Here is why ACMAS-WEIBER is specified by QA and compliance teams across India and internationally:

  • Glass nozzle (Pyrex brand): no crystallisation blockage for 4,000+ hours of continuous operation
  • Automatic water refill system: prevents test interruption due to low water level, with audio-visual alarm
  • Inbuilt self-calibration system: continuous automatic recalibration, no operator intervention required
  • Vapour-direct tank heating: rapid temperature rise and minimal standby time between tests
  • Conical disperser for even mist distribution: uniform specimen exposure across the full chamber volume
  • HMI+PLC integrated controller: single interface for all parameters, with data logging and remote monitoring
  • CE and ISO certification: documentation your quality system and international clients can rely on

Our salt spray test chambers are used by OEM quality labs, Tier 1 automotive suppliers, aerospace component manufacturers, electronics PCB fabs, and paint and coatings producers, across India and in export markets including the Middle East, Europe, Japan, and Southeast Asia.

Salt Spray Test Chamber Suppliers & Exporters, India and Worldwide

As established salt spray test chamber suppliers and manufacturers with an active international export network, ACMAS-WEIBER serves quality laboratories, R&D centres, and manufacturing facilities across India and internationally, including the Middle East, Europe, Germany, Japan, Southeast Asia, Africa, and the United States.

Within India, our corrosion testing chambers are installed in automotive OEM and Tier 1 supplier quality labs, aerospace MRO facilities, DRDO and defence establishments, electronics manufacturing QA departments, and paints and coatings industry research centres.

For export orders, all chambers are CE-certified, shipped with export-compliant packaging and full international technical documentation, and supported by remote commissioning assistance. If you are evaluating salt spray test chamber manufacturers for a procurement decision, we welcome a direct technical conversation, no sales pressure, just honest guidance on which configuration fits your test standards and specimen requirements.

Frequently Asked Questions

Q: What is a salt spray test chamber used for?

A: A salt spray test chamber is used to evaluate the corrosion resistance of materials, coatings, paints, and surface treatments by exposing them to a controlled saline mist environment. It simulates years of real-world corrosion in accelerated laboratory conditions, and is widely used in automotive, aerospace, electronics, and coatings industries.

Q: What is the difference between a salt spray test chamber and a corrosion testing chamber?

A: A salt spray test chamber performs the standard neutral salt spray (NSS) test using a sodium chloride solution. A corrosion testing chamber is a broader category that includes NSS testing as well as cyclic corrosion, acetic acid salt spray (AASS), copper-accelerated CASS, and humidity testing. ACMAS–WEIBER chambers support all these modes.

Q: Which international standards do your salt spray test chambers comply with?

A: Our chambers comply with ASTM B117, ISO 9227, DIN 50021, DIN 9227, EN 9227, BS ISO 16539:2013, BS 7479:1991, BS 5466-1:1977, MIL-STD, DEF standards, and customer-defined specifications.

Q: What capacities are available for salt spray test chambers?

A: Standard capacities are 108L, 270L, 480L, and 800L. Custom capacities are available for larger specimens or higher-throughput requirements.

Q: Do you export salt spray test chambers outside India?

A: Yes. We export to clients in the Middle East, Europe, Southeast Asia, Africa, Japan, and the United States with CE-certified equipment, export-compliant packaging, and international technical support.

Q: What industries use salt spray test chambers?

A: Salt spray test chambers are used in automotive, aerospace and defence, electronics, marine and offshore, construction hardware, paints and coatings, fasteners, and any industry where corrosion resistance is a product qualification requirement.

Q: Can salt spray test chambers be customised?

A: Yes. We design customised chambers for specific specimen sizes, test standards, chamber volumes, spraying modes, and cyclic test programmes. Contact us with your test specification and specimen dimensions.

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